Gravity Casting

Aluminum E-bike Crank Arm

A load-bearing crank arm for electric bicycles, cast in gravity aluminum and finish-machined on 4-axis CNC. The part combines a light weight with the fatigue strength demanded by daily urban riding.

Product Overview

A load-bearing crank arm for electric bicycles, cast in gravity aluminum and finish-machined on 4-axis CNC. The part combines a light weight with the fatigue strength demanded by daily urban riding.

What Makes This Part Reliable

  • Gravity casting removes the porosity that causes crack initiation under cyclic pedalling loads.
  • 4-axis CNC holds the pedal-boss bore and spline concentricity in a single setup.
  • Wall thickness optimised during DFM review to balance stiffness against weight.

Typical Applications

Specifications

Part CodeLDW05
Material / AlloyADC12 / A356
Manufacturing ProcessGravity Casting + CNC Machining
Application IndustryMotorcycle & E-bike
Typical Weight0.3 – 1.5 kg
Dimensional Tolerance±0.1 mm
Surface TreatmentShot blasting · Anodizing · Powder coating
Dimensional StandardISO 8062 CT7–CT9
MOQ100 pcs
Lead TimeSample 4–7 days · Mass production 15–30 days
InspectionCMM, spectrometer, X-ray, hardness, metallographic
Part CategoryGravity Casting
Drawing FormatSTEP / IGES / X_T / DWG / PDF — 2D & 3D both accepted

Values shown are typical for this part family. Send your drawing and we will confirm the exact alloy, tolerance and price for your application.

Process Flow

  1. RFQ & DFMEngineers review your drawing, wall thickness, draft and tolerances, then recommend the process.
  2. QuotationWritten quote within 24 hours — tooling, unit price and lead time.
  3. ToolingIn-house mold or pattern, checked against a mold-flow simulation before cutting.
  4. T1 SampleFirst article shipped with a CMM report for your approval.
  5. Mass ProductionStable process parameters, in-line inspection and full lot traceability.
  6. Machining & SurfaceCNC finishing, then shot blasting or the treatment you specify.
  7. Final InspectionCMM, spectrometer, X-ray, hardness and metallographic analysis.
  8. Packaging & ShipmentExport carton or crate with desiccant; DDP available on request.

Need Aluminum E-bike Crank Arm produced to your drawing?

Send a STEP file or a sketch and our engineers will reply with a process recommendation, realistic tolerance advice and a written quote within 24 hours.

Related Products

More from the Same Process Family

Other parts we produce with the same process route — send us a drawing and we will quote in 24 hours.