Low-Pressure Casting

EV Battery Enclosure

A structural battery-pack enclosure cast in low-pressure aluminium. The casting provides the stiffness and crash performance of a welded assembly with far fewer parts and joints.

Product Overview

A structural battery-pack enclosure cast in low-pressure aluminium. The casting provides the stiffness and crash performance of a welded assembly with far fewer parts and joints.

What Makes This Part Reliable

  • Pressure-tight casting supports IP67 sealing surfaces.
  • T6 heat treatment for crash-relevant stiffness and energy absorption.
  • Large-format casting replaces a multi-part welded structure.

Typical Applications

Specifications

Part CodeLDW30
Material / AlloyA356-T6
Manufacturing ProcessLow-Pressure Casting + CNC Machining
Application IndustryEnergy & EV
Typical Weight5 – 25 kg
Dimensional Tolerance±0.1 mm
Surface TreatmentShot blasting · E-coating · IP67 sealing
Dimensional StandardISO 8062 CT6–CT8
MOQ200 pcs
Lead TimeSample 7–10 days · Mass production 20–35 days
InspectionCMM, spectrometer, X-ray, pressure test, metallographic
Part CategoryLow-Pressure Casting
Drawing FormatSTEP / IGES / X_T / DWG / PDF — 2D & 3D both accepted

Values shown are typical for this part family. Send your drawing and we will confirm the exact alloy, tolerance and price for your application.

Process Flow

  1. RFQ & DFMEngineers review your drawing, wall thickness, draft and tolerances, then recommend the process.
  2. QuotationWritten quote within 24 hours — tooling, unit price and lead time.
  3. ToolingIn-house mold or pattern, checked against a mold-flow simulation before cutting.
  4. T1 SampleFirst article shipped with a CMM report for your approval.
  5. Mass ProductionStable process parameters, in-line inspection and full lot traceability.
  6. Machining & SurfaceCNC finishing, then shot blasting or the treatment you specify.
  7. Final InspectionCMM, spectrometer, X-ray, hardness and metallographic analysis.
  8. Packaging & ShipmentExport carton or crate with desiccant; DDP available on request.

Need EV Battery Enclosure produced to your drawing?

Send a STEP file or a sketch and our engineers will reply with a process recommendation, realistic tolerance advice and a written quote within 24 hours.

Related Products

More from the Same Process Family

Other parts we produce with the same process route — send us a drawing and we will quote in 24 hours.